Blog Archives

Finished the Bede BD-4C Rear Seat Frame

The first brace for the rear seat frame of my Bede BD-4C airplane took so long that I thought the remaining three would take quite awhile. I was wrong. With help from my friend, Dave, I got them all done

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Fabricating Steel Parts

Now that I am a “master welder” (hah! ) I am moving forward with fabricating steel parts for my Bede BD-4C airplane. My first attempt was the tail skid. I had to have the tube bent for me, since I

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Rear Seat Frame Progress

I made some progress on the rear seat frame for my Bede BD-4C airplane today. The rear seat is a surprisingly comfortable sling. I cut the tube which is the cross bar. I clamped some wood onto the fuselage to

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Welding!

For years, I have joked that, I don’t weld. Well, now I do. There are a few steel components on my Bede BD-4C airplane that need to be fabricated to fit my plane. The main ones in front of me now are

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Bede BD-4C Rudder Controls Access Panel

The Bede BD-4C airplane has a whole bunch of hardware inside the back end of the fuselage. The two rudder cables (one from each rudder pedal) are attached to a steel bellcrank. The bellcrank operates the front end of a push-pull

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Fabricating the BD-4C Dorsal Fin

In our last episode, our intrepid BD- had built a bending brake but been forced out of his airplane factory by the sweltering St. Louis summer heat. Once the temperature dropped, I was able to make the bend for the middle of

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Sheet Metal Bending Brake for Dorsal and Ventral Fins

I made a little progress on my Bede BD-4C airplane this week, though it is not photogenic enough to show here. I made two small steel plates which will attach the tail skid to the fuselage. They are drilled and

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Straightened the Crooked Tail

I discovered a serious problem with my Bede BD-4C airplane as I was getting ready to install the top fuselage skin: the horizontal part of the tail was crooked. Specifically, the copilot’s side of the tail was about three inches higher (above the

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Bede BD-4C Wingtips

The wingtips for my Bede BD-4C airplane arrived today, a very nice surprise since I have been having a hellish time getting the horizontal stabilator attached parallel to the wing spar. Here are pictures, in gorgeous carbon fiber. I am

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Making an Inspection Port

After spending much time and effort to properly create the large fuselage skins for my Bede BD-4C airplane, you would think that I would want to keep them nice and whole. You would think wrong. Two of them needed large

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